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FountainHead Alloys

Monel Alloys

Nickel-copper alloys with exceptional resistance to seawater, hydrofluoric acid, and alkaline environments. The premier choice for marine, chemical processing, and oil refinery applications.

Monel alloy products - round bars, sheets, pipes and flanges

About Monel Alloys

Monel alloys are a family of nickel-copper alloys containing approximately 63% nickel and 28-34% copper, offering an exceptional combination of corrosion resistance, strength, and toughness across a wide temperature range. Originally developed in the early 1900s, these alloys remain the gold standard for marine and chemical service.

FountainHead Alloys is a leading supplier and stockist of Monel 400 and Monel K-500 in a comprehensive range of product forms. Our inventory includes round bars, sheets, plates, pipes, tubes, flanges, fasteners, and wires - all backed by full mill test certificates and material traceability.

With over 25 years of experience and exports to 60+ countries, we deliver Monel alloys to the most critical marine engineering, oil & gas, chemical processing, and power generation projects worldwide.

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Available Product Forms

Monel alloys available in all standard and custom product forms to meet your project specifications.

Round Bars

Hot rolled, cold drawn, forged. 6mm to 500mm dia.

Sheets & Plates

Hot rolled, cold rolled. 0.5mm to 100mm thick.

Pipes & Tubes

Seamless & welded. 6mm to 600mm OD.

Flanges

Weld neck, slip-on, blind, socket weld, lap joint.

Fasteners

Bolts, nuts, studs, screws, washers. All standards.

Wires

Cold drawn wire, welding wire. 0.1mm to 12mm dia.

Monel 400 | UNS N04400 | W.Nr 2.4360

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Monel 400 is a solid-solution strengthened nickel-copper alloy that is resistant to seawater and steam at high temperatures, as well as to salt and caustic solutions. It is one of the few alloys that retains its strength at sub-zero temperatures, making it a versatile material across a broad range of marine, chemical, and industrial applications.

Chemical Composition (% by weight)

Monel 400 - Chemical Composition
Ni Cu Fe C Mn Si S
63.0 min 28.0 - 34.0 2.5 max 0.3 max 2.0 max 0.5 max 0.024 max

Mechanical Properties

Monel 400 - Mechanical Properties (Room Temperature)
Property Value
Tensile Strength 517 MPa min (75 ksi)
Yield Strength (0.2% Offset) 172 MPa min (25 ksi)
Elongation (in 50mm) 35% min
Hardness 110 - 149 HB

Physical Properties

Monel 400 - Physical Properties
Property Value
Density 8.80 g/cm³
Melting Range 1300 - 1350 °C (2370 - 2460 °F)
Thermal Conductivity (at 20°C) 21.8 W/m·K

Equivalent Grades & Specifications

Monel 400 - Equivalent Designations
Standard Designation
UNS N04400
W.Nr (DIN) 2.4360
ASTM B127 / B164 / B165
AMS 4544
BS NA13
JIS NW 4400

Applications

  • Marine engineering & shipbuilding
  • Chemical processing equipment
  • Oil refining components
  • Feedwater heaters & deaerators
  • Valves, pumps & pump shafts
  • Propeller shafts & marine hardware
  • Hydrofluoric acid alkylation plants
  • Seawater piping systems

Monel K-500 | UNS N05500 | W.Nr 2.4375

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Monel K-500 is a precipitation-hardenable nickel-copper alloy that combines the excellent corrosion resistance of Monel 400 with significantly greater strength and hardness. The enhanced properties are achieved through additions of aluminum and titanium, which form a gamma prime precipitate during age hardening. K-500 is the alloy of choice for high-strength, corrosion-resistant applications in marine and oil & gas environments.

Chemical Composition (% by weight)

Monel K-500 - Chemical Composition
Ni Cu Fe Al Ti C Mn Si S
63.0 min 27.0 - 33.0 2.0 max 2.3 - 3.15 0.35 - 0.85 0.25 max 1.5 max 0.5 max 0.01 max

Mechanical Properties

Monel K-500 - Mechanical Properties (Age Hardened, Room Temperature)
Property Value
Tensile Strength 965 MPa min (140 ksi)
Yield Strength (0.2% Offset) 690 MPa min (100 ksi)
Elongation (in 50mm) 20% min
Hardness 277 - 352 HB (24 - 38 HRC)

Physical Properties

Monel K-500 - Physical Properties
Property Value
Density 8.44 g/cm³
Melting Range 1315 - 1350 °C (2400 - 2460 °F)
Thermal Conductivity (at 20°C) 17.5 W/m·K

Equivalent Grades & Specifications

Monel K-500 - Equivalent Designations
Standard Designation
UNS N05500
W.Nr (DIN) 2.4375
ASTM B865
AMS 4676
Federal QQ-N-286

Applications

  • Oil well drill collars & tools
  • Pump shafts & impellers
  • Marine fasteners & bolting
  • Doctor blades & scrapers
  • Springs & valve trim
  • Non-magnetic housings & instruments
  • Electronic components
  • Offshore platform components

Why Choose FountainHead Alloys for Monel?

India's trusted source for Monel 400 and K-500 alloys with decades of proven expertise.

Certified Quality

ISO certified with full mill test certificates (EN 10204 3.1), NACE MR0175 compliance, and third-party inspection available on request.

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Ready Stock

Extensive inventory of Monel 400 and K-500 in round bars, sheets, pipes, flanges, and fasteners for immediate dispatch from our Mumbai warehouse.

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Global Export

Exporting Monel alloys to 60+ countries across the Middle East, Europe, Southeast Asia, Africa, and the Americas with reliable logistics support.

Custom Processing

In-house cutting, machining, heat treatment, forging, and NDT testing capabilities to deliver materials exactly to your specifications.

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Technical Expertise

Over 25 years of experience supplying Monel alloys to marine, oil & gas, and chemical processing industries with dedicated application support.

Fast Turnaround

Quick quotations within hours, same-day dispatch on stock items, and competitive pricing with flexible payment terms for regular customers.

Frequently Asked Questions

Common questions about Monel alloys answered by our technical team.

Monel 400 is a solid-solution alloy with moderate strength (517 MPa tensile), excellent corrosion resistance, and good weldability. Monel K-500 is an age-hardenable version with significantly higher strength (965 MPa tensile) and hardness due to aluminum and titanium additions. K-500 is preferred where high strength plus corrosion resistance is needed (pump shafts, oil well tools), while 400 is chosen for general corrosive service where fabricability is important.

Yes, Monel alloys are among the best materials for seawater and marine environments. Monel 400 offers excellent resistance to flowing seawater, showing corrosion rates below 0.025 mm/year. It is highly resistant to stress-corrosion cracking in marine atmospheres and resists biofouling. This makes Monel ideal for propeller shafts, marine hardware, seawater valves, and offshore platform components.

Monel alloys are widely used in marine engineering (propeller shafts, seawater systems), oil & gas (downhole equipment, valves), chemical processing (acid handling equipment, heat exchangers), aerospace (exhaust manifolds, fuel tanks), and power generation (feedwater heaters, condenser tubes). Their exceptional resistance to acids, alkalis, and seawater makes them indispensable in corrosive environments.

Related Materials

Explore other high-performance alloys from our comprehensive portfolio.

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